Jasch Industries Limited, 43/5 Bahalgarh Road, Sonipat – 131 021 (Haryana) INDIA.
Phone: +91 130 3053600, 6451517, 6451518 Fax : +91 130 3053699 E-mail Us
  • Thickness Gauges

    Non contact measurement
  • Die Bolt heating control

    Controlled cross direction profile
  • High speed scanning – 250 mm/sec

    Gauges for Film and Sheet Extrusion, PVC and Rubber Calendaring, Non woven and Textiles, Coating and Lamination
  • Coating Knife / Blade control

    Improves production quality
  • Roll Bending control

    Improvises Basis weight and Thickness

QCS for Plastics, Nonwovens and Textiles

Thickness Gauges (BRT3000/XRT3000)

BRT3000(Beta)/XRT3000(X-ray) Gauges are designed for Online measurement and control of Thickness, GSM and Coatings in Flexible Web industry, such as

  • Film and Sheet Extrusion
  • PVC and Rubber Calendaring
  • Non-woven and Textiles
  • Coating and Lamination

Online measurement systems continuously monitor the deviations from the preset Target values and apply immediate corrections to the production process which in turn improve the quality parameters such as Basis weight and Thickness. Measurement results are evaluated and displayed graphically on the monitor and documented by hard copy. Hundreds of systems installed worldwide are evidence of the market acceptance and capability of our BRT3000/XRT3000 Gauges.

Features

  • Non-contact measurement
  • Large size color TFT display suitable for harsh industrial environment
  • High speed scanning up to 250 mm per Second
  • Air gap temperature compensation for measurement on hot webs
  • Automatic calibration after predefined interval for measurement stability
  • Automatic edge-detection of the web for accurate profile mapping
  • Touch Screen Controls for ease of use
  • Highly precise (optionally pressurized) O-frame free from deflection and misalignment
  • Comprehensive Production Reports

Design and Construction

The sensor is designed on a large volume pressurized ionization chamber coupled with a highly stable electrometer amplifier. The scanner is built on rugged steel structure free from deflection and misalignment to ensure precise sensor positioning. All linear motion system components are CNC machined to precise alignment for long service life. The frame is an enclosed construction to shield all mechanical and electronic components from ingress of dust and corrosion. The scanner is linked with the operator station through a high speed serial link. The operator station has a PC (Personal Computer) architecture with industry-standard hardware and software which allows for easy upgrades and local support throughout the world. The operation is through touch screen for easy and efficient operator interaction. The standard displays provided are cross-web, machine direction profiles, trends, product recipe and roll reports. SPC charts are available as an option.

Controls Options

  • Machine Direction control through Line speed / Extruder screw speed control
  • Cross Direction control through
    • Die Bolt heating control
    • Roll Bending control
    • Cross Axis control.
    • Roll Gap control
    • Coating Knife/ Blade control

Technical Specifications

The measuring principle is based on the attenuation of Beta/X-ray radiations emitted by a source as it passes through a material. The thickness /basis weight is determined by sensing variations in the energy radiated by the source of known intensity. The measurement is continuous On-line and therefore useful as feedback for automatic control.

BRT 3000 (KR-85)

  • Radioactive Source : Krypton 85, 200mCi
  • Accuracy & Repeatability : ±25% or 0.25 GSM (the greater)
  • Measurement Range : 0-1200 GSM (g / m2).
  • Air Gap : up to 15 mm
  • Operating Temp. : 0-50 degree Celsius.
  • Sampling Time : 10msec

BRT 3000 (SR-90)

  • Radioactive Source : Strontium 90, 50mCi
  • Accuracy & Repeatability : ±25% or 0.5 GSM (the greater)
  • Measurement Range : 0-5000 GSM (g / m2).
  • Air Gap : up to 25 mm
  • Operating Temp. : 0-50 degree Celsius.
  • Sampling Time : 10msec

XRT 3000 (X-ray)

  • Source : X-Ray (Selectable energy and power as per application)
  • Accuracy & Repeatability : ±1% or 0.1 GSM (the greater)
  • Measurement Range : 0-10000 GSM (g / m2).
  • Air Gap : up to 25mm
  • Operating Temp. : 0-50 degree Celsius.
  • Sampling Time : 10msec

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Customers

Lohia Starlinger Limited (OEM Kanpur)

JP Industries (OEM Ankleshwar,India)

RR Plast Extrusions Pvt. Ltd. (OEM Mumbai,India)

Macro Engineering (OEM Canada)

Ad-Munum Packaging Ltd.Dhar. (M.P.,india)

Airtrax Polymers Pvt. Ltd.(Bhiwadi,India)

Amadic S.A.R.L.Morocco. (Rabat)

Aristo Flexi Pack. (Daman,India)

Arrow Coated Products Ltd. (Mumbai,India)

Asia Polysacks. (Bangkok)

Audax Protective Fabrics Pvt. Ltd.(Silvassa,India)

Avi Global Plast Pvt. Ltd. (Daman,India)

Avmark Polymers P. Ltd.(Kanpur,India)

Beckford.(Ethopia)

Bogeashvara Polymers Pvt. Ltd.(Hyderabad,India)

Bright Packaging Pvt. Ltd.(Mangalore,India)

Cata Tecidos E Embalagens Industriais Ltda.Camacari.(Brazil)

Changyi City, E120.1400 (A/C) Rh. (China)

Chittor Polyfab (P) Ltd.(Chittorgarh,India)

Doung Vinh Hoa Packaging Limited.(Sharjah, UAE)

Fibatek Plastik Ambalaj Turizm. (Adana)

Fibatek Tekstil Turizm Tasimaciuk.(Adana)

Flexituff International Ltd.(Kashipur,India)

Frame Polypropylene.(New Germany)

Frame Textile Group.Durban. (S.Africa)

Ganpati Plastfab Limited.(Jaipur,India)

Garware Bestretch Limited.(Pune,India)

Giriraj Polyplast Pvt. Ltd.Surat. (Gujarat,India)

Grindwell Norton Limited.(Bangalore,India)

Harmony Plastics Pvt. Ltd. (Udaipur,India)

International Pacakging Products Ltd.(Silvassa,India)

Interplex India Pvt. Ltd.(Baroda,India)

ITC Limited.(Chennai,India)

ITC Ltd.(Haridwar,India)

Jagannath Extrusion Ltd.(Bharuch,India)

Jaguar Packaging Pvt. Ltd.(Bangalore,India)

Jhaveri Flexo India Ltd.(Aurangabad,India)

Jhaveri Flexo Ltd.(Silvassa,India)

Jilani Poly Industries Pvt. Ltd.Lahore.( Pakistan)

Jupitor Polytex (I) Private Ltd.(Badli, New Delhi,India)

Kalyx Plasti-Pack.Cannanore. (Kerala,India)

Kevin Metpack Pvt. Ltd.(Gujarat,India)

Klenepaks Ltd.(Bangalore,India)

Lasheen Plastic Industries Sae.Cairo. (Egypt)

Manish Packaging Pvt Ltd.Sachin. (Gujarat,India)

Mayur Uniquoters Ltd. (Jaipur,India)

Mewar Polymers Pvt. Ltd.(Vadodra,India)

Muscat Polymers Pvt. Ltd.(Rajkot,India)

Noavaran Gunny Co.(Isfahan, Iran)

Obeetee Textiles Pvt. Ltd. (Rudrapur,India)

P.T. Sinar Mulia Plasindo Lestari.( Indonesia)

Padmaja Polypacks Pvt. Limited.(Hyderabad,India)

Panchavati Polyfibers Limited.(Hyderabad,India)

Panplast Sulama Tarim San Tic A.S.Konya. (Turkey)

Parikh Packaging Pvt. Ltd.(Ahmedabad,India)

Pee Pee Tanzania Ltd.( Tanzania)

Pegma Resources (P) Ltd. (Rajasthan,India)

Pinnacle Industries Limited. (Pithampur,India)

Plasti Weave Industries.(Udaipur,India)

Plastic Industry Company.(Kuwait, UAE)

Plastipak Industrial Textiles.(Seeduwa, Sri Lanka)

Plastseven Ind. E.Corn.Ltda.(Brazil)

Polivensa S.A.Edo Aragua.(Venezuela)

Polofolm Cia Ltda.(Ecuador)

Polymers Packaging.Dhar. (M.P.,India)

PT Indo Cali Plast.Solo. (Indonesia)

PVN Textile Industries.(Daman)

Qingdao Novia Polymers Ltd.(Qingdao, China)

Radha Madhav Corporation Ltd.(Daman, India)

Ramesh Plastics.(New Delhi,India)

Reliant Packaging Films Ltd.(Gurgaon,India)

RSPL Limited.(Kanpur,India)

Safeflex International Limited.(Indore,India)

Sampark Industries Limited.(Greater Noida,India)

Sarl Profip.( Algeria)

Shivangi Polysack Pvt. Ltd.(Beawar,India)

Simplex Chemo Pack Pvt Ltd.(Nagpur,India)

Sipani Fibres Ltd.( Karnataka,India)

Spearepet Pvt. Ltd.(Hyderabad,India)

SRF Ltd. (Kashipur,India)

SRF Ltd.(Tamil Nadu)

Sri Pavitra Pack Pvt. Limited.(Andhra Pradesh,India)

Sri Shanmuga Polymers (P) Ltd.(Tamilnadu, India)

Sun Polytex Pvt. Ltd. (Udaipur, India)

Swastik Polytex P. Ltd. (Chittorgarh, India)

Thomson Industries.Tirupur.(Tamil Nadu, India)

Uflex Ltd.(Noida,India)

United Grain Industry Co., Ltd.(Bankok, Thailand)

United International Clear Packaging.(Dubai, UAE)

Veer Plastics Private Ltd.(Ahmadabad, India)

Vinay Wires & Poly Products Ltd.(Kanpur, India)

Yosef Tadesse Yimer/Kebron Food Complex.(Burayu)


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