Jasch Industries Limited, 43/5 Bahalgarh Road, Sonipat – 131 021 (Haryana) INDIA.
Phone: +91 130 3053600, 6451517, 6451518 Fax : +91 130 3053699 E-mail Us
  • QCS for Paper, Board and Tissue Machines

    Measurement - Control - Feedback for multiple layers.
  • For high speed production Lines

    High speed scanning measurement
  • Steam optimization

    Production steam savings
  • Auto Grade change

    Increased production efficiency.
  • BTG 3000PP

    Decoupled control of Basis Weight, Moisture and Ash

QCS for Paper, Board and Tissue

Quality Control System for Paper, Board and Tissue Machines

(BTG – 3000PP)

BTG-3000PP online measurement systems continuously monitor the basic parameters of the paper, like Basis weight, Moisture, Ash and Caliper. The deviations from the preset Target values are continuously displayed on the monitor and immediate corrections are applied to the production process through Machine Direction control of Basis weight, Moisture and Ash content, which in turn results in enhancement of the paper quality and material savings. In addition, Cross Direction control of Basis Weight, Moisture and Caliper can also be incorporated in association with partner companies. Worldwide installations are evidence of the market acceptance and capability of our BTG-3000PP QCS system.

Features

  • Non-contact measurement
  • High speed scanning measurement
  • Air gap temperature compensation for measurement on hot webs
  • Automatic calibration after pre-defined interval for measurement stability
  • Automatic edge-detection of the web for accurate profile mapping
  • Highly precise (optionally pressurized) O-frame free from deflection and misalignment
  • Comprehensive Production Reports
  • Decoupled control of Basis Weight, Moisture and Ash
  • Dead time (transport lag) compensation through Smith Compensator
  • Feed forward compensation from consistency transmitters
  • Dryer shut down in case of paper break
  • Steam optimization
  • Jet/Wire Ratio Control
  • Auto Grade change

 

Technical Specifications

A Basis Weight Sensor – Beta Source”QCS measures the Basis weight (g/m2) which is the quality production parameter of the paper used by the operators to ensure that their production is always within the acceptable weight range. The measuring principle of Basis weight is based on the attenuation of Beta radiations emitted by a nuclear source as it passes through the paper/board.

Basis Weight Sensor Specifications

  • Beta Transmission Sensor 200mCi Kr85 Radioisotope (10-1000 g/m2)or 500 mCi Pm147 (10-200 g/m2 ).
  • Accuracy & Repeatability : ±0.25% or 0.25 GSM (whichever the greater)
  • Sampling Time : 10msec
  • Air Gap : 10mm
  • Operating Temperature : 0-70OC
  • Ionization Chamber Detector
  • Integrated signal conversion through 24 bit A/D converter with in-built digital filters
  • Measuring Spot Size : 12mm
  • Insensitive to paper formation

B Moisture Sensor – NIR / Microwave The next most important measurement in the paper industry is the Moisture measurement. This measurement enables the machine operators to keep the water content in the paper within acceptable limits and is especially useful for optimizing the production capacity.

Based on the GSM range, two types of Moisture sensors can be offered i.e. Near Infra-red (IR) or the Microwave radiation type.

NIR sensor is most suitable for fine paper and lighter paper grades. The measurement is based on the principle that when infrared light passes through or is reflected by a paper sheet, it is preferentially absorbed at very specific wavelengths by the water in the sheet more so than fiber or other sheet components.

The Microwave Moisture Sensor is most suitable where GSM of paper is higher than 150 GSM and bulk moisture measurement is required or where there is high carbon black content in paper. The sensor is commonly used for Craft and Duplex boards. The moisture content measurement is based on shift in resonant frequency of a cylindrical cavity by presence of a strong dielectric, like water.

Moisture Sensor Specifications

Near Infrared Transmission/Back-scatter Sensor

  • Measurement Range : 0-15%
  • Accuracy & Repeatability : +1%
  • Measurement Spot Size : 20mm circular
  • Operating Temperature   : 0-70oC
  • Sampling Time: 10msec.
  • Insensitive to paper scattering by using special scattering optics
  • Carbon black compensation

Microwave Sensor

  • Insensitive to ink residues in recycled paper or color of the sheet
  • Insensitive to surface structure or moisture stratification.
  • Insensitive to fillers such as China clay or whiteners
  • Sampling Frequency : 100 samples per second
  • Measurement Range : up to 100 GSM of water
  • Measuring gap : 10mm
  • Measuring Area : Circular 50×50 mm
  • Operating Temperature Celsius : 0-70oC

C Ash Sensor – X-ray The Ash measurement is based on the absorption of X-ray radiations by the inorganic materials like Clay, Calcium Carbonate & Titanium Dioxide in the paper and as these contents vary during production the transmitted radiations that are captured by the ion chamber type detector also vary accordingly.

Ash Sensor Specifications

  • X-Ray Transmission Sensor : 2W, 10KV (max)
  • Measurement Range : 10 -400 GSM
  • Accuracy & Repeatibility : ±0.4%
  • Air Gap : 10mm
  • Sampling Time : 10msec.
  • Operating   Temp. : 0-700C
  • Ionization Chamber Detector
  • Measurement Spot Size : 12mm

D Caliper Sensor The Caliper measurement principle is based on electromagnetic induction produced by two contact type components, an inductive coil housed inside a sapphire disk and the ferrite target laminated with an ultra thin sapphire wafer, mounted on the opposite bellows. As the thickness of the paper passing through these bellows change, the distance between them also changes, resulting in the change of coil inductance which is measured through a coupled oscillator circuit.

Caliper Sensor Specifications

  • Measurement Range : 0.02 -1.00 mm
  • Repeatability : 0.5µmicron
  • Dynamic Correlation : 1.5µmicron
  • Long term stability : 1.0µmicron
  • Sampling Time : 10msec

Download Brochure

Customers

Abc Paper Ltd.Punjab, India

Al-Karam Paper Mills (Pvt.) Ltd.Sheikhpura, Pakistan

Anand Triplex Board Ltd. U.P, India

Ap Paper Mills Ltd.Chandigarh,India

Ashmita Papers Pvt. Ltd.Gujarat, India

Ati Gmbh.Germany

Bahl Paper Mills Ltd.Uttarakhand, India

Balaji Malts Pvt. Ltd.Karnataka, India

Ballarpur Ind. Ltd.Haryana, India

Banwari Paper Mills Ltd.U.K., India

Basundhara Paper Mills Ltd.Dhaka, Bangladesh

Bataan 2020, Inc.Baesa, Philippines

Best Paper Mills Pvt. Ltd.Vapi, India

Bilt Graphic Paper Product Ltd. Maharashtra, India

Biltube Ind. Ltd. Maharasthra, India

Bindlas Duplex.U.P, India

BMM Paper Board Pvt Ltd.Sankarankovil, Tirunelveli

Capital Paper & Pulp Ind. Ltd.Dhaka, Bangladesh

Century Pulp & Paper .Uttarakhand, India

Chadha Papers Ltd.Dist. Rampur (U.P.), India

Chandaria Ind. Ltd.Nairobi, Kenya

Cheema Paper Mills Ltd.Uttarakhand, India

Dalian Paper Co. China

Daman Ganga Papers Ltd. Vapi, India

Delta Paper Mills Ltd. A.P, India

Dev Agro Fibres.U.P, India

Dev Priya Products Ltd.U.P, India

Dongguan Jintian.China

DSG Paper Pvt. Ltd. Punjab, India

Eco Tech Papers.Guwahati, India

El-Nasr Carton Co.Alexandria, Egypt

Fazal Paper Mills Pvt. Limited.Pakistan

Fibermarx Papers Limited.U.K., India

Gandhitex Paper.Gujarat, India

Gardenia Tissue Mills.Johannesburg, S.Africa

Garnett Specialty Paper Ltd. Gujarat, India

Gayatri Paper Mills Pty. Ltd.Germiston, S.Africa

Global Packaging Solutions Inc.Mexico, Usa

Gvg Paper Mills Private Ltd.Tamil Nadu, India

Highveld Tissues.S.Africa

Hindon Filters Pvt. Ltd. U.P, India

Hygeinic Tissue Mill.Pietermaritzburg, S.Africa

Indo Afrique Paper Mills (P) Ltd.Maharashtra, India

Indus Paper Boards Pvt. Ltd.Gujarat, India

Jebba Paper Mills Ltd. Lagos, Nigeria

Jodhani Papers Ltd.Karnataka, India

K.R. Pulp & Papers Ltd.U.P, India

Kadoma   Paper Mills.Kadoma, Zimbabwe

Kailash Paper Products Ltd. U.P, India

Katyayini Papers Pvt. Ltd.Uttrakhand, India

Khatema Fibres Ltd. U.P, India

Ladhar Paper Mills.Punjab, India

Laxmi Board & Paper Mills Ltd.Maharasthra, India

Mandiali Paper Mills Pvt. Ltd.Sheikhupura, Pakistan

Maruti Papers Ltd.U.P, India

Mazandaran Wood & Paper Ind. Tehran, Iran

MCS Engineering.Netherlands, Holland

Megapack Container Corp.Philippines

Mekabox Surbaya.Indonesia

Milestone Paper Products Inc.Manila, Philippines

Mir Pulp & Paper Ind. Ltd.Chittagong, Bangladesh

Mohit Paper Mills Ltd. U.P, India

MSP Paper Mill Pvt. Ltd.Tamil Nadu, India

Mufindi Paper Mills Ltd.Dar Es Salaam, Tanzania

Multiwal Pulp & Board Mills (P) Ltd. Uttrakhand, India

Nachiketa Papers Ltd. Punjab, India

Naini Papers Ltd. Uttarakhand, India

Nath Pulp & Paper Mills Ltd.Maharastra, India

Nithya Packaging Pvt. Ltd.Pondicherry, India

Orchid Laminates Pvt. Ltd.Karnataka, India

P.T. Pura Nusapersada.Indonesia

Padamavati Pulp & Paper Mills.Maharasthra, India

Paper Expert Inc.New Delhi, India

Paper Packaging Pvt. Limited.Shimoga, India

Papertech.Indonesia

PDM Philippines Ind. Inc.Laguna, Philippines

Pragati Papers Industries Ltd.Haryana, India

Premier Paper Mills.Sheikhupura, Pakistan

Prolific Papers (P) Ltd.Uttrakhand, India

Pt Papertech Magellang.Indonesia

Pulp & Paper Ind. (Pty). Ltd.Heidelberg, S.Africa

Quanta Paper Corp.Manila, Philippines

R.J. Paper Mills Pvt. Ltd. Gujarat, India

Rainbow Papers Ltd.Gujarat, India

Rama Paper Mills Ltd.U.P, India

Raman Boards Ltd. Karnataka, India

Ruchira Papers Ltd.H.P, India

Rupana Paper Mills Pvt. Ltd. Punjab, India

A. Carton Board Mills (Pty) Ltd.Gauteng, S.Africa

Saber Papers Ltd.H.P, India

Sahota Papers Ltd. Uttrakhand, India

Sai Rayalseema Paper Mills Ltd. A.P, India

Sainath Paper Mill .Gujarat, India

Sainsons Paper Ind. Ltd.Haryana, India

Sanxim Paper Co. China

Sastha Paper Mills Pvt. Ltd.Tamil Nadu, India

Satia Ind. Ltd.Punjab, India

Sattur Sri Venkateswara Duplex.Boards (P) Ltd.Tamil Nadu, India

Sennar Paper & Boards Ltd.Tamil Nadu, India

Seshasayee Paper And Boards Ltd.Tamil Nadu, India

Shahjalal Newsprint Pvt. Ltd.Dhaka, Bangladesh

Shakumbhari Straw Products Ltd.U.P, India

Shindaeil Paper.Korea

Shree Krishna Paper Mills & Ind. Ltd.Rajasthan, India

Shree Rajeshwaranand Paper Mills Limited.Gujarat, India

Shree Shyam Paper & Board Mills Ltd.Uttrakhand, India

Shreyans Ind. Ltd. Punjab, India

Siddharth Papers Limited.Kashipur, Uttrakhand, India

Siddheshwari Industries Pvt. Ltd.U.P, India

Sik Paper.Indonesia

Silver Tone Pulp & Paper Ltd.U.P, India

South African Paper Mills Pty Ltd.Durban, S.Africa

Sri Luxmi Tulasi Agro Paper (P) Ltd.A.P, India

Sri Ramachandra Paper Boards Ltd.A.P, India

Sripathi Paper & Boards (P) Ltd.Sivakasi, India

Ssangyong C&B Tissues.South Korea

Star Paper Mills Ltd. U.P, India

Subam Papers Pvt. Ltd.Tirunelveli, India

Sumit Agro Products Ltd.U.P, India

Supreme Duplex Board Mills Pvt.Ltd.Tamil Nadu, India

TK Chemical Complex Ltd.Dhaka, Bangladesh

Tehri Pulp & Papers Ltd.U.P, India

The Mysore Paper Mills Ltd.Karnataka, India

The Sirpur Paper Mills Ltd.A.P, India

The South India Paper Mills Ltd.Karnataka, India

Trombini Industrial S/A.Brazil

Tulsi Paper Mills Pvt. Ltd.Surat, India

Unicone.Sankarankovil, Tirunelveli

V G Paper & Boards Ltd.Tamil Nadu, India

Venkraft Paper Mills Pvt. Ltd.Tamil Nadu, India

Vishal Coaters Ltd. Punjab, India

Vishal Paper Industries Pvt. Ltd.Punjab, India

Vishal Papertech (I) Ltd.Punjab, India

Yash Papers Ltd. U.P, India


all_paper

Comments are closed.